Partly because of what I have described here, I have been thinking a lot more about our R100GS lately, and I'm trying to decide if I like it or not. Finally, objectively, once and for all: do I like this bike?
One of my first impressions of these R80 and R100 bikes was that they are "simply astonishing motorcycles. There's no other word for it, when you consider just how much they can do and how well they cope. There is a bottomless pit of torque, always at your disposal and the powerplant just keeps on going without missing a beat." and also "that despite appearances [it] manages to deliver a very easy and fun ride no matter where you go.".
The 247 airhead was a relatively new experience for me back then, so that impression was not tainted by things I discovered over the following years (and miles). I have encountered various problems (both on our R100GS as well as on friends' and strangers-on-the-internet bikes) and even though none of the issues I've had have ever been bad enough to leave me stranded, they were bad enough and costly to repair (this was apparently a gearbox output shaft seal that had failed, as well as water in the transmission case that caused the bearings to rust, necessitating a rebuild of the gearbox. Are you convinced, or does it sound like the mechanic might have ripped us off? Consider also that the shifter oil seal was not replaced even though it is visibly leaking: I would have thought it would be one of the items that get replaced as a matter of course during a rebuild...). And then there's the issue of the glaring Achille's heel on these bikes, something I just cannot ignore. We'll get to that later...
Reaching a consensus (in my own head!) about this odd, goofy-looking motorcycle has been a bit of a rollercoaster; my last claim is to have finally understood what it's all about, and I stand by what I said, but there is a "but".
I refute the "stout indestructible motorcycle" stereotype in the strongest possible terms.
Another thing: the level of delusion people have when it comes to these bikes is breathtaking: "oh they are so simple and rugged, they're maintenance-free and nothing ever breaks, they are the best, most beautiful motorcycles in the world!". Look friend, I appreciate your enthusiasm at having found the right bike for you, but if you haven't had any issues with your BMW it is down to just dumb luck.
These things are anything but simple, the maintenance requirements are ludicrous and the most accurate word to describe their reliability is "unfathomable": you might be lucky and cross all continents with nary a problem, or you might be enjoying a lovely ride on a perfect day when suddenly you can no longer shift gears. Now what? If this happens on a Commando, it's a 15/20 minute roadside repair. Slightly more involved on the Sportster, but doable. On the BMW? Forget it. The gearbox on these bikes is the real Achille's heel I was referring to earlier and I simply cannot pretend there is no problem just because it hasn't gone wrong yet.
- our driveshaft (!) needed to be replaced at 150.000km, which I realize is far more than a chain could ever do (maybe not a belt though...) but it's still something that requires checking with BMW's insane maintenance requirements and schedule. These are also disposable items that are eye-wateringly expensive to replace, so much so that a cheaper option from Taiwan seems to be a popular alternative and it can also be rebuilt (new u-joints and shock-absorber rubbers). I would definitely consider this next time we'll be forced to replace ours, again.
- Our starter failed, it was a shitty Valeo item so that's no surprise. And yes, these are relatively cheap (if not easy) to replace, but the point is that if this fails on the road, you're fucked.
- Witold's ignition system fried a control module, this is annoying but acceptable and a spare unit is no hindrance in a spares kit.
- Our final drive seal failed, Witold had a big problem with the final drive on his previous G/S (see next photo)... these are unacceptable flaws made all the worse by the fact that this transmission type was a deliberate choice! You want shaft drive? Make it work and make it simple, truly simple.
- Everything from the gearbox to the final drive requires shimming, which is an infuriating mathematical process that requires expensive special tools and repeated rounds of assembly, verification, disassembly, correction and reassembly. If you get it wrong you will cause catastrophic damage to the machine.
- Speaking of which, you also have to shim the oil filter cover plate and if you get that wrong you will loose oil pressure and destroy the engine. Shims everywhere!
- Apparently our gearbox output shaft seal also failed, I say apparently because I was not the one to inspect it, relying instead on the trustworthiness of a mechanic, something I very much dislike doing.
- The uniquely BMW charging system has some weak points, I don't find any of these to be particularly problematic as they are fairly easy to diagnose with a multimeter, and spares can be swapped out easily enough.
- The valve seats/guides on some models were known to collapse, not an issue on our /7 or R100GS but worth checking if you're unsure of your heads' provenance.
Part of preparing for this trip was accumulating a considerable set of spare parts and tools.
This horrendously expensive lot should take care of that, should any of it happen. Replacing the float on the Bing is delicate work with potentially catastrophic consequences if mistakes are made as it requires knocking out the retaining pivot pin, knurled on one end don't forget. You need a very thin drift/punch for that.